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                      | Mary and Raymond Hansen of Gillette
                        with their 1996 Ford Taurus SHO, which sustained an
                        engine failure just 16 days after the Hansens bought the
                        car at a local used-car lot. (Courtesy photo) |  Car problems
                leave family fumingBy Jim Holland, Journal Staff Writer
 
 GILLETTE, Wyo. -- Raymond and Mary
                Hansen of Gillette decided to take their recently purchased 1996
                Ford Taurus SHO for a drive in the Bighorn Mountains on a day in
                June.
 "It was a beautiful day," Mary recalls.
 But the trip turned sour when their
                car's engine failed while they were driving down Powder River
                Pass. In spite of the loss of power brakes and power steering on
                the curving mountain road, they brought their crippled car
                safely to a stop.
 "We put on our seat belts and prayed a lot," Mary
                Hansen said.
 
 The nightmare worsened when the Hansens found out repairs would
                cost $5,000 more than they paid for the car just 16 days earlier
                at a used-car lot in Gillette.
 
 "We had it towed to our property, and it's been sitting
                here for five months," she said in a recent telephone
                interview. "It would be foolish to put $15,000 into a car
                that you only paid $10,000 for."
 
 The Hansens since have learned that engine problems with the
                1996-99 Taurus SHO (Super High Output) are not an isolated
                occurrence.
 
 Timothy Wright of Decatur, Ill., established an Internet Web
                site in 1997 dedicated to the SHO enthusiast. When complaints
                started coming in about engine problems with the car, the issue
                began to overshadow a love affair with the car among owners,
                some of whom had been longtime Ford supporters.
 
 "We are a group who thought we had a well-managed
                domestic-car company we could believe in," he wrote on the
                Web site, v8sho.com.
 
 Wright estimates that up to 20 percent of the total production
                run of 19,730 Taurus SHOs built in 1996-99 potentially have
                suffered from engine failure.
 
 "It is neither rare, nor caused by abuse or neglect,"
                Wright said. "It is a design defect."
 
 In October, Ford told business reporter Jeffrey McCracken of the
                Detroit Free Press that the company knows about the problem, but
                "only a small number of engines are potentially
                affected."
 
 As of last month, only eight complaints concerning engine
                problems with the Taurus SHO had been filed with the National
                Highway Safety Administration, McCracken reported.
 
 A company spokesman told McCracken that Ford "regretted
                that some customers are unhappy with the situation."
 
 Attempts by the Journal to reach a Ford representative for
                additional comment were unsuccessful.
 
 "There hasn't been a recall, and there won't be a
                recall," Hansen said. "They (Ford) won't take
                responsibility."
 
 According to auto.com, the SHO was a limited edition,
                high-performance version of the standard Taurus four-door family
                sedan, boasting a special interior, better handling and a
                3.4-liter V-8 engine built for Ford by Yamaha of Japan. The car,
                capable of a top speed of 140 miles per hour, sold new for an
                average of $31,000, almost $7,000 more than a standard Taurus.
 
 According to the Web site, the regular, non-SHO version of the
                1996-99 Taurus was the third best-selling midsize car in the
                country. A V-6 engine, also built for Ford by Yamaha, has seen
                few problems.
 
 The problem with the SHO's Yamaha V-8 engine involves camshafts
                that open and close valves inside the engine. Intake and exhaust
                valves let in fuel and air to the cylinders or let out the
                burned air-fuel mixture as exhaust.
 
 A sprocket, or gear, turns each of the four camshafts in the
                engine. But sprockets often have detached from the camshaft,
                usually after the engine has accumulated more than 65,000 miles.
 
 When the sprocket slips, valves can be bent and pistons broken.
                If the car is moving at highway speeds when the failure occurs,
                the engine is usually a total loss.
 
 Hansen said there was little warning of their engine's failure,
                which occurred at 88,000 miles on the odometer.
 
 "There was a ticking sound for a couple hundred miles. My
                husband thought it was because we didn't use high enough octane
                gas. He put in octane booster thinking that would fix it.
 
 "That was the only warning we had. We didn't have any
                blowup. It just quit," she said.
 
 McCracken reported that some owners said the telltale ticking
                noise would come and go for weeks before the engine failed.
                Still others said noise first would become noticeable seconds
                before the car died.
 
 Wright said catastrophic engine failure with the SHO is
                avoidable by welding the sprockets to camshafts. The repair is
                expensive, $500 to $600, but still a bargain compared to
                replacing an engine. Wright paid $600 to have the sprockets
                welded on his '97 SHO.
 
 Hansen said she and her husband would have done the same repair
                had they known about the problem.
 
 "We want to get the word out so others don't have the same
                problems that we've had," she said. "Someone's going
                to get killed if Ford doesn't recall this car."
 
 The Hansens traded in other cars and bought the SHO to be their
                main source of transportation. The engine failure has put the
                family into a financial bind, Mary Hansen said.
 
 "We had to take a $10,000 loss," she said. "We
                didn't take a vacation this year, and we probably won't have
                much of a Christmas."
 
 Contact reporter Jim Holland at 394-8415, or at jim.holland@rapidcityjournal.com
 from http://www.rapidcityjournal.com/articles/2002/11/18/news/local/top/news01.txt |